HIGH TEMP. HIGH PRESSURE LOW LIQUOR
RATIO RAPID DYEING MACHINE

   
CONSTRUCTION

HPA jet dyeing machine is developed through cooperating with "ITO Industrial Co., Ltd. Japan. HPA model is designed offering multiple dyeing function. Special shape of dyeing tank, dual purpose end construction, cloth guide pipe, circulation pump and heat exchanger is assembled in this high efficient model.

During operation, fabrics reach dye through injecting flow and move to dyeing tank either with high speed or low speed. By using special double jacket dyeing tank and guide-roller, fabrics can move smoothly and neatly without getting extra tension.

 
 

Special Features:

Super dyeing capabilities:
Various types of fabric, such as woven, circular knit, and non-woven fabric, heavy or light weight ,as well as high quality fabrics-dye efficient and perfectly. Even micro fiber, high density fabric is handled smoothly without rope marks or dye defects.

Superior uniform dyeing:
The main vessel construction (double jacket type), and jet nozzle create a very smooth fabric flow with any type of fabric or material. The shape and double jacket construction eliminates uneven dyeing and friction mark.

Low liquid ratio:
Dyeing at low liquor ratios of 1:5 ratio as low as 1:5 ~ 10 offers enormous savings in chemicals and energy. Liquor ratio can be adjusted for customers process requirement.

High relaxing effect:
By the soft-flow configuration and nozzle action, false twist, high twist and micro denier synthetic fabrics can be relaxed.

Advantages:
During operation, by using special end construction design, fabrics fold up into the main chamber in a regulated, tangle free manner. The maximum speed can reach 600 M/Min.

Process of relaxing and reduction in high count and micro fiber is available. High sensible feeling and good relaxing effect are made.


Adjustable by-pass function and special crinkle device are suitable for nylon fiber process, such as taslon, tactel and trifocal.

Dual purpose end construction is suitable for various fabrics process and offers high effect in preventing from crease.

Suitable for woven or crinkle fabrics. Adjustable crinkle effect is available through special end design to prevent from crease and enhance products value.

Crinkle operation is available for nylon taslon, tricobal taffeta, polyester tricot, High count, Cotton, T/C, T/R and T/W are suitable also.

Body design
The special body design allows the liquor to flow unhindered in its recirculation cycle. It also maintains regular  fabric transport in the storage section, with no tangles, minimum compression and level dyeing.

Relaxing device
This unique feature allows the fabric coming from the jet transport tube it stabilize and fold up into the main storage chamber in a regulated, tangle free manner. Excellent relaxing effect is performed.

Heat exchanger
A high efficiency multi-tube heat exchanger allows heating from 200 c to 1300C minutes and cooling from 1300cto 800c in 15 minutes.

Circulating pump
The high efficient head pump ensures sufficient liquor exchange at low pressure to dye the most delicate fabrics, including polyester / wools. Seal cooling system insures a long seal life.

Multi Function Cloth Guide Design:
Multi functional cloth guide design offers special suitability in different kinds of fabrics. With bypass device, it prevent crease mark in high count yarn and high denier fiber.

Special Features of Cloth Guide and End Construction Design:

          A). Bumper device: Smooth and relaxing effect.
          B). Beatirig device:
Prevention of crease mark.
          C). Accumulating device:
Fabric fold up regularly and smoothly.
          D). Relaxing device:
High relaxing performance and Maintenance of fabric Regulated Moving.
          E). Spray device:
Prevention of following tank contamination.
          F). Bypass device:
Offering smooth and regular transportation in various type of fabric.

 

MODEL::

ITEM::

 HPA-1

50

HPA-1

100

HPA-1

150

HPA-2

200

HPA-2

300

HPA-4

400

HPA-4

500

HPA-4

600

HPA-8

1000

HPA-8

1200

MAX TEMP.::

1400 C

MAX PRESSURE::

4 KG/CM2

LIQUOR(LIT):: 300-400 600-800 900-1200 1200-1600 1800-2400 2400-3200 3000-4000 3500-4800 6000-8000 7200-9600
CAPACITY(KG):: 35-50 70-100 105-150 140-200 210-300 280-400 350-500 420-600 700-1000 840-1200
TOTAL(HP) KW:: 10.5 14.2 14.2 22.5 22.5 43.5 43.5 43.5 67 67
HEATING RATE::

(6 KG/CM2) 20 0C-130 0C 20 MIN

COOLING RATE::

(20 0C 1.2KG/CM2) 1300-800 15 MIN

16

FABRIC SPEED::

MAX. 600M/MIN

STEAM KG / CYCLE:: 88 175 260 350 520 690 860 1040 1720 2080
COOLING WATER:: 500 1000 1500 2000 3000 4000 5000 6000 10000 12000
WIDTH W
1295 1295 1295 2050 2020 3510 3485 3480 6395 6395
LENGTH L1
L2
6445 7665 10410 7665 10410 7665 9190 10410 9190 10410
5245 6466 9210 6465 9210 6465 7990 9210 7990 9210
HEIGHT

H1

H2

2870 2870 2870 2870 2870 2870 2870 2870 2870 2870
1770 1770 1770 1770 1770 1770 1770 1770 1770 1770
WT KG
2015 2575 2800 3585 4255 6160 6495 7055 12320 14000

 

 

Circular Knitting Machines :: Flat Knitting Machines :: Embroidery Machines :: Power Looms Machine
 :: Fancy Yarns/Spinning Machine :: Finishing Machines :: Caps Gloves Machines
:: Dyeing Machines :: Other Machines